Low Quantity Manufacturing: The Makes Use Of And Benefits

There are a lot of types of product type and in addition there are lots of types of production measurement as well. Many industries tend to have low quantity production batches where the units produced could be less than 1 thousand automotive per year. Nonetheless, there is always a certain factor that can change the number of units produced under low quantity production. The dimensions of the unit alongside with the geometry and manufacturing factors additionally have an effect on the amount of the production. The distinction may also be seen from trade to industry relying on the demand and advisable volume.

Want for low quantity manufacturing

There are cases and conditions when there can be a need for low quantity manufacturing in varied industries. Those cases are discussed under:

Pre high volume production: earlier than a high volume production starts there may be always a part between the final and prototyping phase. This section is low volume production part where the units are produced in lesser volume utilizing the prototype hard tooling.
Replacement or repair parts: usually there is a need for repairing and replacement parts which usually are not being produced anymore. Subsequently, to produce these unavailable parts, it is used.
Production parts: sometime after the completion of the prototyping phase the low quantity production process is completed so that the produced parts are used as production tools.
Advantages of low volume manufacturing
Some of the advantages are:

Cost-efficient: It tends to save lots of manufacturing prices, which could be wasted on producing giant amounts of products when there is only a need for a number of thousand. Particularly in an trade the place the production is completed by molding, casting, etc., this will stop the shortage of money flow when it is needed.
Flexibility: one of the major reasons why industries tend to decide on it is because it can pave the way for more flexibility. With the flexible batch volume, one can make adjustments and also add new things to make the products which are durable and helpful in time without producing products with a design flaw. This will additionally help one in targeting the proper market and likewise will help in making a spot for the product within the market.
Easy to clear the stock: making products in large volumes means they will enhance the stock and one is probably not able to clear them out in time. Now that the market has a tendency to vary and in addition that new products are produced each day, the probabilities of clearing an outdated inventory will be even more difficult. Nevertheless, in low volume manufacturing the products could be cleared out to market in lesser time.
Mending defects: producing a large number of units after which learning that they've a defect and flaws is usually a large blowback. This is why low volume production means one can management the production units and also can make modifications simply and curb the flaws in time so that large stock is filled with faulty or flawed units.